Main Menu

Contact Us

Request A Quote

Support

Search

Reduce strain and enhance efficiency with custom ergonomic tools.

CREATE YOUR CUSTOM ERGONOMIC SOLUTION

View Custom Ergonomic Solutions

Ergonomic
Design:

Our custom ergonomic arms are designed to reduce strain and fatigue, promoting a healthier and more productive work environment.

Tailored
Solutions:

We offer fully customizable solutions to meet the unique needs of your specific workspace and workflow, ensuring optimal comfort and efficiency.

Enhanced Productivity:

By optimizing posture and reducing discomfort, our ergonomic arms help improve focus, reduce errors, and increase overall productivity.

Create Your Own Ergonomic Solutions

Flexarm provides custom ergonomic solutions to improve workspace efficiency and team well-being. Their engineers design tailored solutions to address specific needs, offering products like part manipulators, torque reaction arms, and workstation redesigns. Flexarm offers three types of ergonomic arms to build custom solutions.

FAV-14 Torque Reaction Arm

Torque Reaction Arms

Torque Reaction Arms offer precise and controlled movement of heavy components, reducing strain on operators and improving efficiency in tasks like assembly and inspection.

View Custom Arms
Request A Design Plan

Part Manipulator Arms

Part Manipulators assist operators in handling and positioning components with ease and precision, offering adjustable reach, rotation, and gripping capabilities for efficient material handling.

View Custom Arms
Request A Design Plan
b-19-rg balance arm

Balancing Arms

The balance arm redefines efficiency and ergonomics in the workplace, by seamlessly blending functionality with comfort. Whether in assembly lines or workshops, these arms offer assistance with repetitive tasks while offering support to your heavy tools. 

View Custom Arms
Request A Design Plan

TORQUE REACTION ARMS CUSTOM DESIGN PLANS

Create Your Own Ergonomic Solution

The examples provided are simply a selection of custom solutions we have provided in the past.  We understand that every work environment is different, and we pride ourselves on our ability to provide customized solutions that improve efficiency and worker comfort. If you have an ergonomic challenge, please contact us as we are always open to discussing and evaluating any new application or project you may have.

G-30 with Custom Mount For Right Angle Tool

Horizontal fastening
Max Torque: 150 ft-lbs
Tool Weight: 24 lbs

 

Request A Quote

G-36 with Custom Mount for Inline Tool

Horizontal fastening
Max Torque: 400 ft-lbs
Tool Weight: 25 lbs

 

Request A Quote

G-36 with Custom Mount For Pistol Grip Tool

Horizontal fastening
Max Torque: 400 ft-lbs
Tool Weight: 17 lbs

 

Request A Quote

G-30 with Custom Mount for Right Angle

Vertical Down Fastening
Max Torque: 150 ft-lbs
Tool Weight: 18 lbs

 

Request A Quote

Custom Arm and Mount for Right Angle Tool

Horizontal fastening
Custom configuration for fastening bolts under a vehicle.
Max Torque: 300 ft-lbs
Tool Weight: 28 lbs

Request A Quote

Fill out custom
tool mount application

PART MANIPULATOR ARM CUSTOM DESIGN PLANS

Create Your Own Ergonomic Solution

The examples provided are simply a selection of custom solutions we have provided in the past.  We understand that every work environment is different, and we pride ourselves on our ability to provide customized solutions that improve efficiency and worker comfort. If you have an ergonomic challenge, please contact us as we are always open to discussing and evaluating any new application or project you may have.

Sink Vacuum End Effectors

659063

Maximum Part Weight: 50 lbs

View Design Plan
Request A Quote

Tank Gripper

658851

Maximum Part Weight: 35 lbs

View Design Plan
Request A Quote

Lathe End Effectors

658740

Maximum Part Weight: 30 lbs

View Design Plan
Request A Quote

Cylindrical Gripper

658999

Maximum Part Weight: 40 lbs

View Design Plan
Request A Quote

Pin End Effector

658929

Maximum Part Weight: 40 lbs

View Design Plan
Request A Quote

End Effector for Bin Picking

658701

Maximum Part Weight: 53 lbs

View Design Plan
Request A Quote

Gas Meter Gripper

659074

Maximum Part Weight: 78 lbs

View Design Plan
Request A Quote

Fill out custom
part manipulator application

BALANCING ARM CUSTOM DESIGN PLANS

Create Your Own Ergonomic Solution

The examples provided are simply a selection of custom solutions we have provided in the past.  We understand that every work environment is different, and we pride ourselves on our ability to provide customized solutions that improve efficiency and worker comfort. If you have an ergonomic challenge, please contact us as we are always open to discussing and evaluating any new application or project you may have.

Hydraulic Cylinders

View Design Plan
Request A Quote

Heavy Duty Torque Wrench

View Design Plan
Request A Quote

Horizontal Grinder

View Design Plan
Request A Quote

Impact Wrench

View Design Plan
Request A Quote

Chisel Scaler

View Design Plan
Request A Quote

Stud Gun

View Design Plan
Request A Quote

Fill out custom
balance arm application

ERGONOMICS LIFTING CUSTOM SOLUTIONS

BENEFITS

Request A Quote

1) Reduced physical strain

By automating lifting tasks, these solutions can significantly reduce the risk of musculoskeletal disorders (MSDs) such as back pain, shoulder injuries, and carpal tunnel syndrome.

2) Increased productivity

Ergonomic lifting solutions can improve efficiency and productivity by reducing downtime due to injuries and improving overall worker performance.

3) Improved safety

These solutions can create a safer work environment by minimizing the risk of accidents and injuries associated with manual lifting.

4) Enhanced accuracy

Automated lifting devices can often provide greater precision and accuracy than manual lifting, leading to improved product quality and reduced waste.

5) Cost Savings

In the long run, ergonomic lifting solutions can save money by reducing healthcare costs, lost productivity, and workers’ compensation claims.

ERGONOMIC ARM INDUSTRIES

Automotive

Automotive

Ergonomic arms improve handling and positioning of parts, making assembly processes smoother and more precise. Pick-and-place arms streamline component movement, while assembly arms support repetitive tasks

Assembly

Assembly

In the assembly industry, ergonomic arms boost efficiency and precision. Assembly arms aid in handling and positioning components, while pick-and-place arms quickly move parts between stations.

Mining

Mining

Mining involves handling a range of heavy, sizable tools essential to the job. A FlexArm counterbalance arm is crucial for supporting these tools, boosting worker safety and productivity.

Aerospace

Aerospace

In aerospace, achieving high precision requires advanced technologies. FlexArm’s lift assist solutions ensure efficient movement helping maintain tight tolerances and improve workflow.

Welding and Fabrication

Welding and Fabrication

Handling large parts and products in fabrication and welding shops can strain operators and lead to injuries. FlexArm offers essential counterbalance and lifting solutions to enhance safety and efficiency.

Machine Shops

Machine Shops

FlexArm ergonomic arms are perfect for machine shops handling heavy materials. They simplify moving parts, replacing lathe chucks, and accessing tight spaces where cranes can’t.

Fill Out a custom Ergonomic solutions Application Today!

If you have any further questions please contact our Ergonomic Sales Manager at [email protected].

Torque Reaction Custom ForM

Click Here

PART MANIPULATOR Custom Form

Click Here

BALANCE ARM Custom ForM

Click Here

can't find what you are looking for . please fill out the form below.

Design Plan

659063- Sink Vacuum End Effector

This custom vacuum end effector uses four suction cups to grab the sinks by the bottom. It pivots 200 degrees around the vertical axis and 360 degrees around the horizontal axis to manipulate the parts. Both rotations incorporate Belleville disc springs, allowing adjustable tension. The arm’s up/down motion is controlled with a joystick, while a lever valve controls the vacuum on/off.

Design Plan

658851- Tank Gripper

The custom end effector is built to pick up 35 lb. gas tanks, featuring a pneumatic gripper with rubber contact points to protect the part and enhance grip. An air regulator adjusts the gripper force, and the end effector rotates the tank 180° around the vertical axis. A joystick controls the arm’s up/down motion, while the gripper’s open/close can be operated by either a lever valve or two-hand control. If using the lever valve, a load-sensing feature ensures the part isn’t released until it’s set on a solid surface.

Design Plan

658740- Lathe End Effector

This solution is a dual-purpose end effector designed to grab both the inner and outer diameters (ID and OD) of parts weighing up to 30 lbs. It features two pneumatic grippers—one for gripping the ID of parts (39-75mm) and the other for gripping the OD (230-313mm). Knurled rubber contact points protect the part and ensure a secure grip. The grippers pivot approximately 270° around the vertical axis, and the ID gripper rotates 270° around the horizontal axis to align the main spindle pins with the part’s holes. The part is always held in a vertical orientation. Separate lever valves control the open/close of each gripper, while the arm’s up/down movement is controlled using a joystick.

Design Plan

658999- Cylindrical Gripper

This custom solution is designed to pick up quartz cylinders weighing up to 40 lbs. The end effector features a pneumatic gripper that clamps around the outside diameter of the cylinder. The gripper fingers have a V-shaped design to accommodate an outside diameter range of 8” – 10”. They are lined with knurled rubber for a secure grip and to prevent scratching. The end effector rotates approximately 180° around the vertical axis. The arm’s up/down motion is controlled by a joystick, while the gripper’s open/close is managed by a lever valve.

Design Plan

658929- Pin End Effector

This custom end effector pick and place solution is designed to lift and manipulate parts weighing up to 40 lbs. The unit will be mounted to a pedestal and used with a mobile counterweight base. The end effector will rotate freely around both the vertical and horizontal axes. The horizontal axis rotation will include compression washers, allowing the resistance to rotation to be adjusted to prevent drift when the operator is not actively moving it. The end effector will contact the four holes in the part using four pins, with the design of the pins directed by the customer.

Design Plan

658701- End Effector for Bin Picking

This custom end effector is designed for bin picking applications, specifically for handling cylindrical parts within a size range of 3.50 inches to 4.33 inches.The end effector features two axes of motion—vertical and horizontal pivots—enabling it to reach and grasp parts in various positions within its workspace. The gripper mechanism includes two jaws that open and close to securely grasp and release parts. The jaws are adjustable to accommodate different part diameters, ensuring a precise grip. Knurled rubber pads on the jaws provide a secure, non-slip grip, preventing slippage and part damage.

Design Plan

659074- Gas Meter Gripper

This custom end effector is designed to lift gas meters weighing up to 78 lbs. It utilizes a pneumatic gripper with adjustable fingers to securely clamp onto the sides of the meter. The gripper can accommodate part sizes ranging from 11.25″ to 17.125″ and is lined with knurled rubber pads to ensure a firm, non-slip grip. Two axes of motion—vertical and horizontal pivots—allow the end effector to rotate and position the gas meter as needed. The gripper exerts a force of 144 lbs at 90 PSI, providing ample strength to handle heavy loads. The part can rotate up to 220° around the vertical axis, and handles are included for easier manipulation. The gripper is controlled via a manual lever valve for precise operation.

Design Plan

Hydraulic Cylinders

This specialized arm is engineered to counterbalance the weight and maintain the perpendicularity of an Enerpac RCH-123. The design incorporates a pneumatically counterbalanced, extended working range version of FlexArm’s standard B-19 arm, tailored to meet the requirements specified in “Option A” of the ARM FOR ENERPAC – 3 OPTIONS.pdf.

The mount allows for 360° vertical rotation and includes a drop-down shaft to reach over the stack of parts and access the bottom piece. It secures the tool with a bore clamp around its 2.75” diameter, featuring a cutout in the lower half to accommodate hydraulic lines.

Design Plan

Heavy Duty Torque Wrench

The image shows FlexArm’s solution to meet the requirements outlined in the special application packet. FlexArm will design and manufacture a custom ICVA-G36 model arm and tool mount to counterbalance RAD Torque System’s ERAD 2500 tool (40 lbs.). The tool will rotate 360 degrees around its drive axis, and the mount will allow the tool to tilt roughly +/- 20 degrees in any direction using two horizontal pivots.

The axis labeled “horizontal tilt axis 1” in the image can be locked with a pin when the tool is used perpendicular to the arm’s mounting surface. The ERAD 2500 must always use a reaction bar. The arm and mount will not react to torque.

Design Plan

HORIZONTAL GRINDER

The image to the right represents FlexArm’s solution to meet the needs specified in the special application packet. FlexArm will design and manufacture a custom mount to hold FlexArm’s horizontal grinder with an M-60 model arm. A working range drawing of the arm can be found here. The mount will allow the tool to pivot about the horizontal axes so that the tool can be used at an angle, as indicated by the arrows in the image.

Design Plan

IMPACT WRENCH

This custom mount is designed to hold Aircat’s 1994 1” Impact Tool on the G-30 model arm with maximum cylinders. It counterbalances the tool’s 35-pound weight and enables rotation around both vertical and horizontal axes, as shown by the red arrows in the image.

The mount attaches to the tool using the bolt pattern between the handle and body, ensuring a secure fit. To enhance mobility, the arm is mounted on a custom mobile base, allowing it to be easily moved around the workspace.

Design Plan

Chisel Scaler

This custom tool mount is designed to hold Universal Tool’s UT8630 chisel scaler on the G-30 model arm. This solution counterbalances the tool’s weight and maintains a vertical-down orientation, keeping it perpendicular to the work surface.Rubber padding inside the mount protects the arm and minimizes vibrations felt by the user. A dead handle with a remote trigger start further reduces vibration exposure. To use the remote trigger, the tool’s main trigger must be secured in the “on” position.The mount clamps around the tool’s body near the area indicated in the image.

Design Plan

STUD GUN

This custom mount is designed to hold Nelson’s NS20 stud gun on the M-60 model arm, featuring a clamp that secures the tool around its body. The mount holds the tool in a vertical orientation and allows it to rotate 180° around the vertical axis, improving ergonomics by enabling the tool to move naturally with the user’s wrist. This configuration enhances comfort and usability during operation.

Main Menu

Main Menu